The integrated rock drill and splitter is a modern machine that combines drilling and hydraulic splitting functions into one system. It first drills accurate holes into hard rock, then uses powerful hydraulic force to split the rock into smaller sections. Compared with traditional rock-breaking methods, this equipment provides more accurate rock removal, lower vibration impact, safer working conditions, higher operation efficiency, and reduced dependence on multiple machines. It is widely used in mining projects, quarry operations, tunnel construction, road engineering, foundation excavation, and rock slope treatment. By combining drilling and splitting processes, this equipment helps users save time, reduce costs, and improve overall project efficiency. If you are interested, please contact YG immediately for more information.
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Integrated Rock Drill and Splitter Parameters
| Model | YG-130 | YG-152 | YG-210 |
| Suitable Excavator | 20T-36T Excavator | 36T-48T Excavator | 48T-65T Excavator |
| Maximum Horizontal Splitting Height | 9475mm | 9985mm | 10680mm |
| Maximum Vertical Splitting Height | 6715mm | 6905mm | 6770mm |
| Maximum Splitting Depth | 6705mm | 7025mm | 8050mm |
| Maximum Splitting Distance | 10225mm | 10875mm | 11640mm |
| Pilling Beam Length | 3875mm | 4850mm | 5525mm |
| Drilling Advance Stroke | 2000mm | 2600mm | 3500mm |
| Maximum Drilling Thrust Force | 50KN | 50KN | 50KN |
| Maximum Drilling Pull Force | 32KN | 32KN | 32KN |
| Piling Advance Stroke | 1500mm | 1800mm | 2300mm |
| Maximum Piling Thrust Force | 160KN | 160KN | 160KN |
| Maximum Piling Full Force | 100KN | 100KN | 100KN |
| Hydraulic Pressure | Max. 35Mpa | Max. 35Mpa | Max. 35Mpa |
| Hydraulic Flow | Min. 240L/min | Min. 240L/min | Min. 240L/min |
| Weight | 4200kg | 6200kg | 8300kg |
| Dimensions | 4210*1400*1785mm | 5270*1485*1840mm | 5810*1485*1840mm |
| Operation Mode | Remote Control | Remote Control | Remote Control |
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What Can an Integrated Rock Drill and Splitter Do? 7 Functions
A professional integrated rock drill and splitter is designed to handle complex rock excavation tasks. Its combination of drilling and splitting functions makes it more flexible than traditional single-function equipment.
- Precise Rock Drilling Before Splitting. The first function of the machine is drilling. Hard rocks usually cannot be directly split without creating suitable holes. The drilling system uses hydraulic power to drive the drill rod and drill bit into the rock surface. During the drilling process, the machine can create accurate drilling holes, control drilling depth, improve splitting efficiency, and reduce unnecessary rock damage.
- Powerful Hydraulic Splitting Function. After drilling holes, the splitting system begins operation. The hydraulic splitter is inserted into the prepared holes. Through hydraulic pressure, the splitter generates strong expansion force inside the rock. This force creates cracks and separates the rock. The splitting process has several advantages: no explosive materials required, less vibration, lower noise, better safety.
- Combined Drilling and Splitting Saves Working Time. Traditional rock excavation often requires different machines: drilling equipment, hydraulic breakers, and splitting tools. Workers need to change equipment frequently, which increases project time. The integrated design allows one machine to complete multiple steps. The working process includes positioning the machine, drilling holes, installing splitting tools, breaking the rock, and removing broken materials. This reduces equipment replacement time and improves project management.
- Strong Adaptability for Different Rock Conditions. Rock hardness varies greatly between different projects. The machine can work with various materials, including granite, limestone, marble, concrete structures, and hard rock layers. By adjusting drilling parameters and hydraulic pressure, operators can achieve better results under different working conditions.
- Improve Safety Compared with Blasting Methods. Blasting is widely used in traditional rock excavation, but it requires strict safety control. Problems caused by blasting may include flying rock fragments, strong vibration, dust pollution, and safety restrictions. The rock drill and splitter provide a controlled alternative. Operators can decide where to drill, where the crack develops, and how much rock to remove. This makes the excavation process safer and more predictable.
- Suitable for Excavator Installation. Many models are designed as an excavator drill and splitting machine, allowing installation on excavators. This provides several benefits: easy transportation, flexible operation, strong mobility, and reduced equipment investment. For contractors who already own excavators, adding this attachment can significantly improve machine utilization.
- Reduce Labor Requirements. Traditional rock breaking may require several workers for drilling, breaking, and material handling. With an integrated system, one trained operator can control the main operation, lowering labor costs and reducing worker physical effort.
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How to Judge Whether the Integrated Rock Drill and Splitter Is Working Normally or Has Problems?
Proper inspection and maintenance are important for keeping equipment efficient. Operators should understand normal working conditions and possible failure signs.
1. Check Drilling Performance
| A normally operating machine should have: | Possible problems include: |
| Stable drilling speed Smooth drill movement Consistent drilling depth | Slow drilling speed Weak drilling force Drill rod vibration |
2. Observe Hydraulic System Condition
The hydraulic system is the core power source of the machine.
| Normal operation: | Possible failure signs: |
| Stable hydraulic pressure Smooth movement No oil leakage | Hydraulic oil leakage Sudden power reduction Slow response |
If these problems appear, operators should stop operation and inspect the hydraulic system.
3. Check Splitting Performance
A properly working splitter should create cracks according to the expected direction.
| Normal condition: | Possible problems: |
| Rock separates smoothly Splitting force remains stable No abnormal delay | Rock cannot split Splitting force decreases Equipment movement becomes unstable |
4. Listen for Abnormal Sounds
Sound changes can indicate equipment problems.
| Normal operation: | Warning signs: |
| Smooth hydraulic movement Stable mechanical operation | Metal collision sounds Strong vibration Unusual noise from hydraulic parts |
Operators should check the machine immediately.
5. Inspect Wearing Parts Regularly
Long-term operation will naturally cause wear.
Important components include:
- Drill bits
- Drill rods
- Hydraulic seals
- Splitting parts
Regular replacement of worn parts can prevent larger failures.
6. Check Control System Operation
Modern machines usually include intelligent control systems.
Operators should check:
- Control buttons
- Hydraulic controls
- Operating response
If the machine does not respond correctly, professional inspection may be needed.
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Who Uses Integrated Rock Drill and Splitter? 7 Main User Groups
The integrated rock drill and splitter is used by many professionals in industries that require safe and efficient rock excavation.
1. Mining Contractors
Mining contractors are one of the main users.
Their work includes:
- Ore area development
- Rock removal
- Mine expansion
They choose this equipment because it can handle hard rock conditions while reducing safety risks.
2. Quarry Owners and Stone Processing Companies
Quarry operators need precise rock separation to protect valuable stone materials.
They use the equipment for:
- Granite extraction
- Marble quarrying
- Stone block separation
The controlled splitting method helps reduce unnecessary damage.
3. Construction Project Managers
Construction managers responsible for large projects often need reliable excavation solutions.
They use the equipment for:
- Foundation excavation
- Underground construction
- Urban rock removal
Especially in areas where blasting is prohibited, this machine becomes a practical option.
4. Road and Highway Contractors
Road construction companies often encounter unexpected rock layers.
They use the equipment to remove:
- Mountain rocks
- Road foundation obstacles
- Excavation barriers
The machine helps maintain project schedules.
5. Tunnel Engineering Companies
Tunnel contractors require equipment that can work in limited spaces.
They use it for:
- Tunnel entrances
- Underground excavation
- Rock reinforcement projects
Low vibration operation makes it suitable for tunnel environments.
6. Infrastructure Development Companies
Large infrastructure companies involved in:
- Railway construction
- Hydropower projects
- Large civil engineering
often choose this equipment for difficult rock conditions.
7. Professional Demolition Contractors
Demolition companies use the equipment for controlled breaking.
Applications include:
- Concrete structure removal
- Rock demolition
- Restricted-area demolition
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7 FAQs about YG Integrated Rock Drill and Splitter
A: An integrated rock drill and splitter is used for drilling holes in rocks and splitting them through hydraulic force. It is mainly used in mining, quarrying, construction, tunneling, and foundation projects.
A: In many situations, yes.
A: A hydraulic breaker crushes rocks through impact force. A rock drill and splitter use accurate drilling and controlled hydraulic expansion to separate rocks more precisely.
A: Model 130 for 20-36T excavator, output 130T/H;
Model 152 for 36-48T excavator, output 150T/H;
Model 210 for 48-65T excavator, output 200-250T/H
A: Model 130: 115-130mm, 1900mm; Model 152: 140-152mm, 2300mm; Model 210: 203-256mm, 3400mm
A: Yes, the 130 model air compressor is 140KW, 1.2-1.5Mpa, 15-17m³; the 152 model air compressor is 191KW, 1.8-2.2Mpa, 20-22m³; the 210 model air compressor is 309KW, 1.5-2.8Mpa, 27-33m³.
A: A complete set uses a 40-foot container. If attachments are needed separately, a smaller container or less-than-container load (LCL) is acceptable.
Want To Improve Crushing Efficiency? Choose YG Integrated Rock Drill and Splitter
Hard rock excavation is always a challenge, but advanced technology provides safer and more efficient solutions. The integrated rock drill and splitter combines drilling and splitting into one powerful system, helping contractors complete difficult projects with greater efficiency. Its main advantages include precise rock breaking, lower vibration, safer operation, wide application range, and reduced labor requirements.
Whether you are a mining contractor, quarry owner, construction company, or excavator operator, choosing the right hydraulic rock drill and splitter can improve productivity and reduce project difficulties. For more information, please contact YG now.